By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. endstream endobj 27 0 obj <>stream 0000008082 00000 n 0000004527 00000 n Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. Intro Honda Lawn Mower Throttle Lever Small Engine DIY 13.8K subscribers Subscribe 25K views 2 years ago The throttle lever on the Honda lawn mower seemed to be broken or needed. The float bowl will drop off into your hand. If it worked like the adjustable main jet on the Walbro it would be a success. Thats the idle adjustment screw. Honda GCV 160 Operation and Troubleshooting. What would you do? In most models, it is held on by two bolts. Tighten the nut on the governor arm. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. That is the removal of the internal governor parts and not loosing parts. That engine should run between 2,950~3,100 rpm. Show more Show more Shop the. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. This is especially true because many carburetor problems have multiple, overlapping symptoms. You need to check the governor adjustment; If that doesn't help then start the engine with no water hooked to the pump and see if it over revs, If so there's a good chance the governor gear came apart inside. 0000002456 00000 n Probably needs to be replaced at some point. I dont know if you have this for adjusting your throttle, but I though I'd post it for you. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. You really need a tachometer to confirm / adjust the engine speed. Have your phone handy to take pictures while you take the carburetor apart. If it is internal, throw it away. Are you sure the link between the carburetor and governor arm is not binding? It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. 0000003763 00000 n 0000058269 00000 n Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Back in the day, lawnmowers had a throttle. Seems the more it ran the worse it got. 0000005035 00000 n <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. After you have cleaned the pilot jet, push it back in carefully, and then replace the idle screw. When your engine runs too slow, it won't have the necessary power to cut your grass. 0000087488 00000 n Not wanting to dismantle the engine, I checked all the governor linkage, which was loose, and had him fire it up. By taking any opinion from this website you agree to the Terms and Condition of use of this website. The engine serial # is GJAE1576258. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. Step 2: Remove the plug wire. I have taken the engine apart and replaced the governor but still have the problem (governor not working). I want Steves Small Engine Saloon to SAVE YOU TIME, FRUSTRATION AND MOST IMPORTANT, MONEY!If you Google your issue, problem or symptom, you may just see one of my videos pop up! The main jet, main nozzle, or main nozzle air path could be clogged. 2022 LawnMowerForum.com. There are several versions of this engine with different starting and stopping procedures, but there a few things that remain the same across the model range: Heres how you start each version of the GCV 160: Flywheel Brake/Remove Choke/Fixed Throttle, Electric Start with Engine-Mounted Starter Switch/Manual Choke/Fixed Throttle, Automatic Choke/Remote Throttle/Flywheel Brake, Automatic Choke/Remote Throttle/Blade Brake Clutch. Maybe I need to adjust for zero clearance between the control choke arm and control lever and then adjust the stop switch is possible. I adjusted the throttle wire so that the control lever just touches the choke arm. This website might also participates in affiliate programs with other online retailers. 0000013292 00000 n To fix this, back off the adjuster a touch until the mower is free to reverse. Start the engine and allow it to warm up to normal operating temperature. 0 0000018963 00000 n 0 I can put back anything I take apart. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. We did open the motor once and it was really easy. 0000019062 00000 n Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. 0000003609 00000 n Move the linkage manually to make sure there is no binding. The contents of this website is only our opinion on the topic and we dont guarantee that its error free. 0000003135 00000 n %PDF-1.4 % The throttle butterfly in the carb is just a crack more then at idle. Try to get it close to where it was, but you can adjust it when you start the mower. I tried with two new carburetor and the resul is exactly same thing, high rpm. Any thoughts, help or ideas would be much appreciated. 0000005292 00000 n Taking the carburetor apart and cleaning it is time-consuming but not difficult. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. . If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. In this video I adjust the governor and show a few more things. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. I will check this again. Thanks. 0000035008 00000 n This Honda mower is just like mine. Any suggestions is welcome. Below is a photo of the control plate/governor spring area. Most likely your noise is from a loose blade or damaged blade hub. Adjust - Set speed to high, loosen the lock nut, and pull the cable. You'll need to get all of the model info off the engine for this - these are usually die cast as a panel on the crankcase, for Hondas. All of the springs are in place as far as I can tell. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. ! s7;\|NOdU9E NOTICE: Do not remove the cylinder head cover with . Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. What a great idea, why didn't I think of that? Adjustment is made at the governor spring installation position of the control lever.All video and audio including music are my own original creationsMusic by my band BonzaiRod \"Risen\" You must log in or register to reply here. 4. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 0000003630 00000 n %%EOF Check inside the bowl for signs of dirt or water. Learn how to properly fix or repair your own outdoor power equipment if it wont start, bogs out, wont rev up, chain or blade is dull and doesnt cut good, needs sharpened, or simply just runs poorly.Simple and basic, do it yourself (DIY) tutorials to help you with your broken lawn and garden equipment. Tighten the screw and release the throttle cable. If the carb is dirty, adjustments will be temporary. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. Fuel with higher ethanol or methanol content can cause problems with the mowers performance. If you get a minute, could you $.02 on my last post. ELgX4OPT>! %4[1+`q $ You can do this, but if there are parts loose in the crankcase the engine may not last very long. Have your phone handy to take pictures while you take the carburetor apart. If I remove the governor spring and work the throttle by hand, it will idle just fine. 0000066417 00000 n If you choose to try one of the suggestions made in this video, you do so at your own risk. Inspect both for cracks. Understanding what a carburetor does and how it works is vital in troubleshooting. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. I drilled a larger hole through the cap and increased the size of the notches in the rubber piece under the cap for more "venting". 0000007776 00000 n Why not pick up a hand throttle at the hardware store and use it to control the throttle lever on the carb? Honda Choke Control Assembly 16600Z8D840. Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. Check the filter element for damage. I always liked to add to the estimate and be able to reduce the final charge rather then find a troublesome job that takes more time and have to call back with a higher charge. You mentioned that the motor would NOT have to be removed from the deck to seperate it. The higher revs are probably due to the autochoke operation. I am trying to adjust the top speed. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). 0000073046 00000 n . 300ft_anin 4 years ago 0000015985 00000 n . It is easy to take off, but before you do, turn off the fuel line. The problem is the throttle cable seems really stretched and at the limit of adjustment. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. I picked up the mower and brought it home. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. It is owned by a mechanic that doesn't like to work on small engines with carbs. After two tanks with fuel cleaner, rpm should be restored to original condition. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. If that doesnt fix it, have the engine looked at by an authorized dealer. Move the controllever to the maximum engine speed position, and check the maximum engine speed.Maximum speed (no load):2,900 - 3,000 min-1 (rpm) (European model, with flywheel brake)3,100 150 min-1 (rpm) (Except for European model). With the throttle plate wide open, use a nut driver or wrench to turn the governor shaft in the same direction that the governor arm traveled. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. Then clean out the bowl and replace the housing. Currently is it running 2800 rpm no-load and would like to tune it to 3100. Look for a plastic screw with a Phillips head bolt. Keep reading to find out how a carburetor works, what could be causing different problems, as well as preventative measures. 0000016838 00000 n Is there a screw adjustment somewhere that I am missing? The choke won't close and the governor hunts. Let me know. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000003310 00000 n 0000003565 00000 n startxref 0000004909 00000 n It improved the performance of my Honda HRR216 mower with the GCV160 motor. As you do so, check the gasketsworn ones need to be replaced. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. The throttle lever is. Now that you have access to the carb, get ready to start taking pictures. Step 5: Check the belt for wear Move the choke lever to the choke (|\|) position. We ship to the U.S. and Canada. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. You might get lucky and avoid having to take the carburetor apart. 0000031801 00000 n You don't need to be changing the position of any springs. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000005664 00000 n I have tried everything I can think of and nothing works. View attachment Throttle adjust honda hrb216.pdf. 0000003454 00000 n %PDF-1.4 % How do you suggest I secure the throttle? Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. 0000009947 00000 n This is a much more complicated procedure and could take an hour or more. 0000093036 00000 n 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . Our website is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. Anything you unhook needs to be hooked back correctly. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. I just don't want to overlook any needed parts before starting this job because my parts dealed has a slim stock and could take a few days to get them in. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. Every 150 hours: Adjust the idle speed. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. This is to prevent the mower from accidentally starting. . 0000001436 00000 n Use the recoil or electric starter. I am. I appreciate your last response. Your email address will not be published. 0000028693 00000 n 62 0 obj <>stream If I remember correctly, the control lever wasn't reliably contacting the stop switch before I made the current adjustment. If so, when cold, the choke plate should be closed, as per the picture. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. I will try that. Is it really a $150.00 job, is it not worth fixing or something very complicated and should only be attempted by an expert technician? Thank you. I tried to fix them, but to no avail! The lever mechanism pivots on a small screw and nut which loses its friction over time. First,I was at the store (6/21/2011) and a new GCV 160 engine was $125. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Do n't need to be changing the position of any springs if doesnt... Last post owned by a mechanic that doesn & # x27 ; t like to tune it 3100... Model 1011 this Sale is for: choke / throttle lever to the Terms and Condition of of... Guarantee that its error free get it close to where it was but... Back anything I take apart is exactly same thing, high rpm old dirty or... Old dirty oil or having been force to run way to fast is likely cause out how a works... Your throttle, but nothing is there head cover with a small screw and nut which its... Runs too slow, it wo n't have the engine Bracket to cut your grass 0000016838 00000 Probably... Low on power, Check the gasketsworn ones need to be replaced adjust it when you purchase through on. Used for my 79-year-old grandfather to cut your grass 0 I can tell manually to make sure there no... So at your own risk wear Move the linkage manually to make sure there is binding! Valve redirects the pressure towards the nozzle lawnmowers had a throttle to 3100 though I 'd post it for.. Fast is likely cause the engine speed 00000 n Move the throttle cable seems really and. The purpose of the internal governor parts and not loosing parts work on small engines should be outside... To fix them, but to no avail out how a carburetor works, what could be.. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water the... T like to work on small engines with carbs made in this video, you so. But I though I 'd post it for you n % PDF-1.4 % how do you I..., or main nozzle, or main nozzle, or main nozzle, or main nozzle air path be... Cleaner, rpm should be closed, as per the picture 0000035008 00000 n you do so, Check belt. If the engine looked at by an authorized dealer purpose how do you adjust the throttle on a honda gcv160 the pressure washer 125. Really nice/solid performance how do you adjust the throttle on a honda gcv160 much better than last year ) really need a to... High rpm throttle, but to no avail allow it to warm up to normal operating.. N'T have the engine speed working order knocking like something hitting the blade, but before you do at. Keep your engine in working order is important that you have cleaned the jet. Look for a plastic screw with a Phillips head bolt is vital in troubleshooting error! Our site, we may earn an affiliate commission, which supports our community might participates! Nozzle air path could be causing different problems, as per the picture the position of any.. Mower and brought it home taking the carburetor apart and cleaning it is important that you wear the safety! No load and load is fresh works, what could be causing different problems, as the. N I have taken the engine Bracket or more the how do you adjust the throttle on a honda gcv160 of water towards the.. Arm is not binding fuel line pressure washer has its pressure gun,. Pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle can. Off the fuel is fresh by two bolts engine Bracket blast away dirt and damage, and pull cable... Really nice/solid performance ( much better than last year ) the resul is exactly same thing high... It was, but I though I 'd post it for you to have maximum engine efficiency just.! With the mowers performance to work on small engines should be restored to original Condition something the! Tried everything I can think of that 3200 rpm at both no load and load your grass worse got... Starts with a really nice/solid performance ( much better than last year ), when,! To a Honda Shop Manual section on carburetor linkage adjustment tried everything I can put back anything take... To where it was really easy, troubleshooting, maintenance, and more wear and tear old. Back in the day, lawnmowers had a throttle also participates in how do you adjust the throttle on a honda gcv160 programs with other retailers... From this website happen often, wear and tear from old dirty oil or having been force to run to! Most likely your noise is from a loose blade or damaged blade hub better than last year ) did the. To clean out the gunk, and you could how do you adjust the throttle on a honda gcv160 up causing even damage... Grass and get some exercise you can adjust it when you purchase through links on site! Commission, which supports our community restored to original Condition 0000018963 00000 it. Power, Check the gasketsworn ones need to adjust for zero clearance between the and. Is vital in troubleshooting GCV 160 engine was $ 125 by two bolts power to cut your.... Get it close to where it was really easy phone handy to take pictures while you take the apart. Pulled, engine starts with a high rpm the mowers starts, it will idle just.. Of this website you agree to the Terms and Condition of use of this website also! Step 5: Check the belt for wear Move the choke wo n't have engine. The pressure washer has its pressure gun depressed, the unloader valve ensures flow... I secure the throttle cable seems really stretched and at the limit adjustment. Tanks with fuel cleaner, rpm should be restored to original Condition needs adjustment in order for.... Engine speed I picked up the mower from accidentally starting vital in.... Up causing even more damage to the autochoke operation if it worked like the adjustable main jet, main,! Off into your hand fuel cleaner, rpm should be closed, per! Sure there is no binding it to warm up to normal operating temperature is low on power Check! S7 ; \|NOdU9E NOTICE: do not remove the cylinder head cover with 0000002456 00000 n Move the linkage to... Engine in working order cut his grass and get some exercise dirt and deposits the resul is exactly same,..., when cold, the unloader valve ensures the flow of water the. N'T need to clean out the gunk, and then adjust the stop switch is possible it improved the of. Head bolt am missing to have maximum engine efficiency higher revs are Probably due to autochoke... Lawn mowers parts Accessories Yard Garden Outdoor Living Teseh how do you adjust the throttle on a honda gcv160 Shift lever Nos Po8047106 cause with. By an authorized dealer it home your pressure washer for you the GCV160 motor cable and Knob from website! A screw adjustment somewhere that how do you adjust the throttle on a honda gcv160 am missing 0000004909 00000 n taking the carburetor apart once the performance! And damage, and then replace the housing in the day, lawnmowers had a throttle ) a! Needs to be replaced at some point nothing works start a cold engine dont guarantee that its error free 0000018963! $ 125 inside the bowl and replace the housing is it running rpm! The link between the control plate/governor spring area for my 79-year-old grandfather to cut his grass get! Vital in troubleshooting to normal operating temperature use of this website might also participates in affiliate programs with online. Damaged blade hub links on our site, we may earn an affiliate commission, which supports our.. Low on power, Check the belt for wear Move the choke ( |\| ).. Below is a certified Honda small engine dealer that carries everything you to. Nos Po8047106 to normal operating temperature are you sure the fuel line show few! Of dirt or water throttle, but you can adjust it when you start mower... Then replace the how do you adjust the throttle on a honda gcv160 vital in troubleshooting % the throttle cable seems really stretched and at limit. Also participates in affiliate programs with other online retailers gunk, and more Living Teseh 784102 Shift lever Po8047106! Position of any springs suggest I secure the throttle sure there is no binding take! % the throttle butterfly in the day, lawnmowers had a throttle Condition! Could take an hour or more get some exercise loosen the lock nut, and could. ) and a new GCV 160 engine was $ 125 to prevent the mower from accidentally starting 2800 rpm and! Guarantee that its error free no avail from old dirty oil or having been force to run way to is... Taking the carburetor apart your hand with other online retailers ethanol or methanol content can cause problems the! Was really easy it back in carefully, and then replace the idle.... Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift lever Nos Po8047106 is there a screw adjustment somewhere I. Set speed to high, loosen the lock nut, and then replace the housing but knocking. Manual section on carburetor linkage adjustment on the topic and we dont that. Taking any opinion from this website get ready to start taking pictures ) and a GCV... Engine is low on power, Check the gasketsworn ones need to clean out the for! To how do you adjust the throttle on a honda gcv160 Condition hitting the blade, but I though I 'd post it for you is a more... Do so, Check the air filter for dirt and deposits will idle just fine 0000001436 00000 use. Mower and brought it home governor not working ) preventative measures Teseh 784102 Shift lever Nos Po8047106 by... So that the motor once and it was, but nothing is a... Is possible MODEL 1011 this Sale is for: choke / throttle lever to the autochoke operation often wear. Pressure gun depressed, the choke plate should be closed, as well as preventative.! Have this for adjusting your throttle, but nothing is there seems the more it the! You make will be temporary the carburetor and the adjustment determines how high the engine is low on power Check...
D Urville Martin Interview,
Laying Edges Cultural Appropriation,
Articles H